Sunday, July 27, 2008

Crank Pulley Removal For Dummies

writer: Robert Young
photographer: Robert Young
Try turning the 19mm crankshaft pulley-retaining bolt and you'll do little more than turn the whole crankshaft. Notice the 50mm hexagon surrounding the bolt region? It's there for a reason.
Try turning the 19mm crankshaft pulley-retaining bolt and you'll do little more than turn the whole crankshaft. Notice the 50mm hexagon surrounding the bolt region? It's there for a reason.

Replacing that timing belt? Chances are a curse word or two has crossed your lips when it came time to remove the factory crankshaft pulley. Unlike other makes, honda crank pulleys are fastened with a single bolt-and a large one at that. Call it cautiousness, call it over-engineering or call it just plain smart but honda calls for roughly 130 lbft worth of bone-crushing torque when it comes to tightening these buggers down. Add to that several thousands miles worth of engine operation and years of temperature variances and you just might have the makings for one stubborn bolt.

Sure 3/4-inch impact guns and even some of the better 1/2-inch ones will do the job, sometimes, but air compressors aren't exactly stuffed in the corner of everyone's garage and fancy air tools still don't grow on trees. But honda is one step ahead of you and offers the solution to all your problems, or at least your crank pulley related ones. No air compressor required.

The answer: honda's crankshaft pulley holder locks the pulley, and ultimately the crankshaft, in place even while turning the pulley bolt.
The answer: honda's crankshaft pulley holder locks the pulley, and ultimately the crankshaft, in place even while turning the pulley bolt.

The problem isn't your wimpy little ratchet but rather that trying to loosen the pulley bolt with your wimpy little ratchet doesn't do much more than spin the crank. Don't feel bad though, you'll get the same results with your friend's big, whopping ratchet. A number of methods have been concocted over the years to stop crank spin, none of which work all that great, like chain wrenches that usually end up marring the pulley to lodging scary objects in between the flywheel and bell housing. The solution lies with the guys who developed the pulley in the first place, and for a fraction of the cost of that new air compressor. honda's crankshaft pulley holder slips inside any '90 and newer honda pulley with a 50mm hex opening and fastens to most frames via a preexisting 8mm threaded hole. With the crank locked in place, even your wimpy little ratchet can get it to budge.

HONDA PART #: 07MAB-PY3010A


Using one is easy. Just line up the threaded provision in the chassis with the pulley holder's hole and thread a 8x1.25mm bolt in place.
Using one is easy. Just line up the threaded provision in the chassis with the pulley holder's hole and thread a 8x1.25mm bolt in place.
For swaps like this H22A Civic EG though the tool will never lineup. Instead, slip something over the end of the holder's handle-say a 24mm socket and extension bar (not shown)-to lock it in place against the pavement.
For swaps like this H22A Civic EG though the tool will never lineup. Instead, slip something over the end of the holder's handle-say a 24mm socket and extension bar (not shown)-to lock it in place against the pavement.

Air Filter Maintainance - Keeping It Clean

Bona Fide Tech Tips

writer: Robert Young

Embrace Your Inner Noob
The theory behind air filters is simple: The harder an engine has to work to suck air through one, the more fuel is wasted in the process. Replacing a dirty filter is one of the most effective ways to improve fuel economy. When using a reusable air filter-like a K&N-in a performance vehicle, it's recommended to visually inspect it every 25,000 miles or so. The filter doesn't always require cleaning though, especially if its wire screen is still visible across the entire filter, regardless of how dirty it might appear. When that screen begins to disappear, it's time for a cleaning. For best results, use a K&N Filter Care Service Kit and a low-pressure, nozzle-free garden hose. A filter cleaned in such a way will ensure a lifetime of performance.


How To Do It
Clean: Spray the cleaner onto both sides of the filter until it completely saturates its pleated material. Allow it to soak for 10 minutes, which will help loosen up the dirt-just don't let it dry.

Rinse: Use cold, low-pressure water to rinse off the cleaner. Apply the water up and down along the length of the pleats. Let gravity do its job and flush out dirt by applying water to the filter's clean side. Keep rinsing until all traces of cleaner are gone. If the filter is really dirty, it may be necessary to repeat the whole process. If dirt spots remain, spray each one directly with cleaner, give them a few minutes to soak, and rinse again.

Dry: Gently shake off the excess water and allow the filter to dry naturally or with low-pressure airflow, such as from a handheld blowdryer. Any other drying methods, like compressed air or heat guns, could damage the filter. Don't move onto the next step until the filter is bone dry.

Lube: Apply the supplied filter oil generously to the filter's dirty side only. This will give you visual reference for complete coverage. Wait 20 minutes for it to absorb and then inspect the filter's clean side for areas lighter in color. Touch up these spots by applying oil to the filter's dirty side. Continue oiling until an even red color covers both sides completely. Ensure that the oil is fully absorbed before reinstalling the filter and go squeeze that last bit of oomph out of that engine. Now get to cleaning!

Brake Bleeding Tutorial, Tips and Pictures - Bleed Brakes Like You Mean It

writer: Robert Young

It isn't exactly common practice but most Hondas' brake fluid should be flushed-or bled-every 30,000 miles or so. It'll also need to be performed any time the system is opened, like when changing brake lines or swapping master cylinders or calipers. Generally, if only one corner of the vehicle or a single line is cracked open, it's only necessary to bleed that corner. However, if the system has been left open for more than a few minutes, it might be necessary to bleed each corner.

Brake bleeding isn't one of those glorified tasks recognized by anyone who happens to own a car, like an oil change or coolant top off. No, brake system bleeding is easy to overlook and its symptoms can be gradual, even subtle, like a sinking or soft pedal or excessive brake steer. Perhaps the reason brake system bleeding is often overlooked is because of the procedure's difficulty. You simply can't drain the master cylinder reservoir and dump in a pint of fresh fluid-this just doesn't satisfy Honda's recommendation and, if it did, we'd likely see just as many drive-through brake flush shops as we do quick lubes. The procedure lies with the entire system-not just the master cylinder-where air bubbles, even sediments, can be trapped within the fluid, impairing proper operation and ultimately how well a car can stop.


There are four ways to bleed a brake system: the most common is the two-person manual method but there's also the single-person manual, pressure, and vacuum methods. No matter which one you choose, begin by removing the master cylinder reservoir cap and strainer. Stir the reservoir fluid to allow sediment or particles to float in suspension and remove them with a turkey baster or vacuum bleeder. Use a lint-free rag to wipe down the reservoir walls and strainer of any remaining sediment and dirt. You may need to repeat this a couple of times. Refill the reservoir with fresh fluid-Honda DOT 3 brake fluid (part number 08798-9008) works well, although there are other options. It's important to note that brake fluid is a solvent and also works well as a paint remover. Clean up spills with water as quickly as possible if you value that paint job.

Bleeding Sequence
Hondas have four bleeder screws-one at each caliper or drum-but you can only do one at a time. Always start with the caliper (or drum) farthest from the master cylinder working your way back to the closest one and be sure to top off the master cylinder periodically to avoid running dry. The sequence is as follows: right rear, left rear, right front, left front.


When bleeding brakes, it's important not to force the brake pedal down more than halfway. This runs the risk of driving the master cylinder's secondary piston through debris collected on the piston cylinder walls. In other words, you could end up shopping for a new master cylinder shortly after you're done bleeding those brakes.
When bleeding brakes, it's important not to force the brake pedal down more than halfway. This runs the risk of driving the master cylinder's secondary piston through debris collected on the piston cylinder walls. In other words, you could end up shopping for a new master cylinder shortly after you're done bleeding those brakes.
There are two reasons you might need to bleed your brakes: Either the fluid is old, dirty, and discolored, or you've got air bubbles in your lines. Either way, be sure and suck the master cylinder reservoir dry and clean it out thoroughly before pouring in new fluid.
There are two reasons you might need to bleed your brakes: Either the fluid is old, dirty, and discolored, or you've got air bubbles in your lines. Either way, be sure and suck the master cylinder reservoir dry and clean it out thoroughly before pouring in new fluid.
It's important to keep the master cylinder reservoir topped off during the entire bleeding procedure. Pumping a dry brake system could lead to other failures. Quickly tip a bottle of brake fluid over the master cylinder reservoir and leave it in place during the procedure. This will keep you from having to periodically refill the reservoir.
It's important to keep the master cylinder reservoir topped off during the entire bleeding procedure. Pumping a dry brake system could lead to other failures. Quickly tip a bottle of brake fluid over the master cylinder reservoir and leave it in place during the procedure. This will keep you from having to periodically refill the reservoir.
Brake bleeder valves are often stubborn to remove. Their exposure to the elements is often enough to ensure a difficult removal. Always use a closed-end or box-end wrench to prevent stripping the valve. Honda brake system bleeder valves are self-sealing but do require a bit of anti-seize in order to prevent them from freezing in place. A bit of anti-seize and making sure to use a line wrench will ensure against these stripping out on you.
Brake bleeder valves are often stubborn to remove. Their exposure to the elements is often enough to ensure a difficult removal. Always use a closed-end or box-end wrench to prevent stripping the valve. Honda brake system bleeder valves are self-sealing but do require a bit of anti-seize in order to prevent them from freezing in place. A bit of anti-seize and making sure to use a line wrench will ensure against these stripping out on you.

Two-Person Manual Bleeding
Two-person bleeding is by far the most common method and can be performed in any home garage without specialized tools. It does, however, require another person's help. Begin by cleaning the old fluid from the reservoir and either turn a full bottle of fresh fluid upside down onto the reservoir or make sure the reservoir is constantly topped off. Now is the time you need to find that extra person. Have him sit in the vehicle and pump the brake pedal several times to build pressure and remove the brake assist reserve. Open the bleeder valve and have your assistant pump the pedal four times, holding it down on the fourth pump until you re-tighten the valve closed. Don't lift off that pedal until the valve's tightened. Make sure the vacuum line drains into a bucket and repeat the process until a steady stream of fluid flows from the valve. Perform this step at each corner, several times until new fluid is visible. The process purges air from the system and as such will spurt and hiss fluid out until completely bled. A solid stream of clean fluid indicates the job is done at that particular corner. Be sure the person pumping the pedal does so no more than halfway to the floor. If it's pushed too far, you run the risk of driving the master cylinder's secondary piston across sediments or deposits that may have collected on the piston cylinder walls. This can permanently and quickly damage piston seals and cause leaks. Place a small block of wood underneath the brake pedal to ensure this doesn't happen.

Bleeding brakes yourself is easy. All you need is a short section of vacuum line and an empty water bottle. Fill the bottle with fresh brake fluid, submerge one end of the vacuum line in it, and connect its other end to the bleeder valve. Open the valve and pump the brake pedal a good 25 times to release any air bubbles. When you're done, re-tighten the valve and move to the next wheel.
Bleeding brakes yourself is easy. All you need is a short section of vacuum line and an empty water bottle. Fill the bottle with fresh brake fluid, submerge one end of the vacuum line in it, and connect its other end to the bleeder valve. Open the valve and pump the brake pedal a good 25 times to release any air bubbles. When you're done, re-tighten the valve and move to the next wheel.

Single-Person Manual Bleeding
Single-person manual bleeding is another do-it-at-home, at-the-track, no-help from-a-friend, kind of job. You'll still need that piece of vacuum hose along with a clean, 20-ounce, clear plastic bottle. Begin by filling the bottle with about 2 inches of clean brake fluid and connect the vacuum hose to the brake caliper bleeder fitting. Next insert the hose into the bottle, making sure it touches the bottom, fully submerged within the fluid. Position yourself in the driver seat and pump the pedal approximately 25 times using slow, controlled pumps, being sure not to pass the halfway point. Repeat the procedure for each caliper (or drum) in the specified sequence.









It's important to replace this small rubber cap when finished bleeding the valve. The cap prevents debris from entering the bleeder orifice and clogging the valve.
It's important to replace this small rubber cap when finished bleeding the valve. The cap prevents debris from entering the bleeder orifice and clogging the valve.

Pressure Bleeding
Pressure bleeding is generally reserved for the pros. The process is quick but involves pricey equipment. Connect an air hose to the pressurized bleeding machine, which regulates brake fluid pressure. It works by running new brake fluid through a hose with a fitted cap that seals to the master cylinder's reservoir top so new brake fluid is forced in while pushing out the old. The machine does the work but someone still has to perform the normal bleeding sequence, opening the bleeder valves to catch the old fluid with a small suction line usually provided with the machine. The process is simple and quick, yet expensive and unpractical.

Expensive machinery like this professional brake bleeding machine make quick work of brake system jobs but are really unnecessary for the do-it-yourselfer. Really, all you need is a 10mm wrench, a bucket, and a friend with some time on his hands.
Expensive machinery like this professional brake bleeding machine make quick work of brake system jobs but are really unnecessary for the do-it-yourselfer. Really, all you need is a 10mm wrench, a bucket, and a friend with some time on his hands.



Vacuum Bleeding
Vacuum bleeding is cheaper than pressure bleeding but still requires a specialized vacuum pump, and sometimes an air compressor. Begin by removing the old fluid with the pump's suction end, cleaning sediment from the reservoir. Open a new container of fluid and turn it upside down onto the reservoir-it won't overflow if you're quick. When performing the normal bleeding sequence, suck the old fluid through the brake caliper bleeder until new fluid is visible. Note: Never allow the brake fluid that is in the reservoir to fall below the minimum mark, despite what method you're using-this can damage the master cylinder's internals.






Brake Bleeding Tutorial, Tips and Pictures - Bleed Brakes Like You Mean It





How You Know It's Right
A properly bled brake system will yield a firm, consistent brake pedal feel. To double-check for a properly bled system simply look to the master cylinder. Remove the cover while an assistant pumps the pedal several times, holding it down on the final pump. Observe brake fluid squirts within the master cylinder as the pedal is quickly released. The fluid should squirt no higher than 3 inches from the fluid's surface. A well-bled system is sometimes the only difference between your car stopping behind the car in front of you or underneath the car in front of you. Improperly bled systems have also led to the false assumption that some monster-sized rotor and multi-piston caliper set is needed when, in reality, a $5 bottle of fluid will often do the trick.

No Refills!
Just because your brake master cylinder reservoir is low doesn't necessarily mean you should top it off with fresh fluid. As brake pads wear, pistons move outward in order to maintain an equal distance between the pads and rotor. As such, as pads wear, the brake fluid level drops in order to compensate for the increased displacement. If the pads are known to be in new condition, it's time to look for a leak.



Which Dot Is Right For Me?
There are four different types of DOT-certified brake fluids to choose from, however, the higher number fluid isn't always what you need:

DOT 3: This is the most common fluid. DOT 3 fluid absorbs approximately 2 percent moisture per year, which isn't a good thing by the way since moisture absorbed through microscopic seams and cracks can corrode the system and thicken the fluid. This is partially why brake system bleeding is recommended every 30,000 miles. DOT 3 has a dry boiling point of 401 degrees F and a wet boiling point of 284 degrees F.

DOT 4: Although twice as expensive, DOT 4 fluid absorbs far less moisture than DOT 3, has a dry boiling point of 446 degrees F, and a wet boiling point of 311 degrees F. DOT 4 and DOT 3 fluids can be mixed together.

DOT 5: Silicone-based brake fluids like DOT 5 do not absorb moisture at all and, as such, can't be mixed with DOT 3 or DOT 4 fluids. When switching to DOT 5 it's important to flush the entire system at least a few times. DOT 5 fluids exhibit much higher boiling points but are not compatible with most Hondas since they aren't ABS friendly. DOT 5 fluids easily absorb air bubbles that can negatively effect ABS systems and braking in general. Few Hondas should be using DOT 5 fluids.

DOT 5.1: Unlike DOT 5, this fluid is non-silicone-based and has a boiling point over 500 degrees F and can be mixed with DOT 3 and DOT 4 fluids. These three fluids are all clear in color, while DOT 5 fluid is purple.